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// BLOG / REPAIR

REPAIRING
EPL1 · EP1190
EP3110 · EP3190

As of From the ESDI workshop in Herfordsince 1994ISO 9001:2015

Heidenhain EPL1, EP1190, EP3110 and EP3190 controls are classics in many GDM and early CTX machines. Original parts are scarce — but these controls can almost always be repaired. Here is how we go about it.

// AT A GLANCE

REPAIR

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Articles in the workshop blog

// SYSTEM STATUS

HANDS-ON

ARTICLE

FROM EXPERTS

FOR TECHNICIANS

01

// FULL TEXT

REPAIRING
THE EPL1
CONTROL

Architecture of the EPL1:

The EPL1 consists of a processor board (CPU), a memory board (program memory), an operator keypad (TE) and a CRT monitor. Every one of these parts can be repaired — often it is only electrolytic capacitors, IC sockets or dry solder joints.

Schematic front view of a CNC operator panel with screen, keypad and machine control panel with rotary switches and emergency stop button
Fig. 1 Operator side of the control: monitor and operator keypad

Most common faults:

screen completely black (monitor driver stage), random characters on the display (RAM fault), keys not responding (contact problems or a torn membrane keypad), a „Batterie leer“ (battery low) message on screen — the backup battery is worn out, which is not a serious problem and is easy to replace.

Monitor repair or conversion:

The CRTs for the EPL1 are no longer available. We convert 1:1 to TFT — pin-compatible, in the original housing, with no intervention in the machine. Brilliant image quality, 70% lower power consumption.

Retrofit schematic: on the left a CRT monitor with large mounting depth, on the right a flat TFT retrofit kit in the same panel cut-out
Fig. 2 1:1 conversion: the CRT monitor on the left, the TFT in the original housing on the right

Back up the program memory:

Before any repair starts, always read out and back up the NC program and the machine parameters. On the EPL1 this is done via the serial interface — we will support you with it.

Price range:

A typical complete EPL1 repair (CPU + monitor TFT conversion + keypad) comes to between €1,500 and €4,000 — well below the €15,000-25,000 for a retrofit solution with a new control.

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DISCOVER MORE

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// FROM THE WORKSHOP

EPL Faults Step by Step